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Module 4 sur 10 220m 14 exam Qs

Power Saw & Drill Press Operations

Bandsaw blade selection, cutting thin-walled materials, drill point angles, peck drilling, and spot drilling techniques.

  • Select appropriate bandsaw blades based on material and tooth pitch
  • Describe drill point geometry and standard drill angles
  • Explain peck drilling, spot drilling, and web thinning techniques

Leçon 1

Bandsaw Blade Selection & Operations

Blade Tooth Pitch

Tooth pitch (teeth per inch or TPI) is the most important factor in bandsaw blade selection. The rule is: at least 3 teeth must be in contact with the workpiece at all times. Fewer than 3 teeth causes the blade to straddle the work and snag, breaking teeth or stalling the cut.

3 teeth
Minimum in contact with workpiece
6-10 TPI
Typical for thin-wall tubing
3-4 TPI
Typical for large solid stock

Cutting Thin-Walled Materials

When cutting thin-walled tubing or sheet metal, use a fine-pitch blade (higher TPI) to maintain 3 teeth in contact. Clamp the workpiece securely to prevent vibration. Reduce cutting speed and feed pressure to avoid blade grabbing.

Blade Types

Blade Type Teeth Pattern Best For
Regular tooth Evenly spaced, 0-degree rake General purpose, soft metals
Skip tooth Every other tooth removed Soft materials, deep cuts
Hook tooth Positive rake angle Aggressive cuts in thick stock
Variable pitch Alternating TPI Reduces vibration, structural shapes
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Exam Tip - Thin Wall Rule

If the exam asks about cutting thin tubing on a bandsaw, the answer involves selecting a finer pitch (higher TPI) blade to keep at least 3 teeth in contact with the wall thickness.

Key Takeaway

At least 3 teeth must be in contact with the workpiece at all times. Use fine pitch (high TPI) for thin materials and coarse pitch (low TPI) for thick solid stock.