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Module 4 sur 10 180m 10 exam Qs

Pressure Testing & Purging

Leak testing methods, pressure test requirements, purging procedures, pressure drop testing, and safe commissioning practices.

  • Perform pressure tests per CSA B149.1 requirements
  • Apply approved leak testing methods
  • Execute safe purging and commissioning procedures

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Pressure Test Procedures & Requirements

Why Pressure Testing Matters

Every new gas piping installation and every modification to existing piping must be pressure tested before being placed in service. The pressure test verifies that all joints are gas-tight and that the piping system has no leaks.

15 psig
Typical Test Pressure (Low Pressure Systems)
10 min
Minimum Hold Time
Air or N2
Approved Test Media

Test Procedure

1
Isolate
Close all valves, cap all open ends
2
Pressurize
Bring system to test pressure with air or nitrogen
3
Hold
Maintain pressure for minimum required time
4
Verify
No pressure drop = pass; any drop = find and fix leak
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Never Use Gas for Pressure Testing

Always use air or inert gas (nitrogen) for pressure testing. Never use the gas supply to pressurize piping for testing - a leak during testing with combustible gas creates an explosion hazard.

Key Takeaway

Pressure test all new and modified gas piping at 15 psig (typical) for a minimum of 10 minutes using air or nitrogen. Never use combustible gas for pressure testing. Any pressure drop indicates a leak that must be found and repaired.