Skip to content
Módulo 6 de 10 200m 10 exam Qs

Duct Connections & Sealing

TDC connections, standing drive slips, duct sealant classes, seal classifications, hanger spacing, and flexible connectors.

  • Describe TDC, drive slip, and companion flange connection methods
  • Apply SMACNA duct sealing standards and seal classifications
  • Specify reinforcement, hanger types, and support spacing

Lección 1

TDC, Drive Slips & Connection Methods

TDC (Transverse Duct Connection)

The TDC (transverse duct connection) flange is the most widely used connection method for rectangular duct in North America. A rolled flange is formed on each end of the duct section. The two flanges are bolted together with a corner piece (90-degree bracket) at each corner and a gasket between the flanges.

1
Roll TDC
Form the flange on duct end using TDC machine
2
Install Corners
Attach corner brackets at all four corners
3
Apply Gasket
Place gasket between mating flanges
4
Bolt Together
Secure with bolts and clecos

Drive Slip Connection

A drive slip (also called S-slip or standing drive slip) connects two duct sections by sliding a formed metal strip over the raw duct edges. The slip has a pocket on each side that captures each duct edge. Button punches or sheet metal screws lock the slip in place. Drive slips are faster than TDC but limited to smaller duct sizes and lower pressures.

Companion Flange (Angle Flange)

A companion flange (angle iron flange) is riveted or welded to the duct end. Two flanges are bolted together with gaskets. This method is used for large, high-pressure duct where TDC flanges are insufficient. The angle iron provides superior structural support at the connection.

TDC Flange

Speed: Fast - machine-formed

Pressure: Up to 4" w.g.

Duct size: Up to 84"

Seal: Gasket between flanges

Drive Slip

Speed: Fastest connection

Pressure: Low pressure only

Duct size: Up to 48" typically

Seal: Sealant required

Companion Flange

Speed: Slow - custom fabrication

Pressure: High pressure, 6"+ w.g.

Duct size: Any size

Seal: Gasket with bolted flange

Key Takeaway

TDC flanges are the most common rectangular duct connection, using machine-rolled flanges with corner brackets and gaskets. Drive slips are fastest but limited to smaller, low-pressure duct. Companion flanges handle large, high-pressure applications.