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Module 5 of 10 180m 6 exam Qs

Differentials and Axles

Differential operation, power dividers, differential locks, and axle types.

  • Explain how a differential allows wheels to turn at different speeds
  • Describe the function of power dividers and differential locks
  • Identify different axle types including live, dead, tag, and pusher axles

Lesson 1

Differential Operation and Types

What a Differential Does

The differential allows wheels to turn at different speeds during turns. When a truck turns a corner, the outside wheel must travel a greater distance than the inside wheel. Without a differential, the inner wheel would scrub and skip, causing extreme tire wear and poor handling.

The differential uses a set of bevel gears (side gears and spider gears) mounted in a carrier assembly. The ring gear drives the carrier, and the spider gears allow the two axle shafts to rotate at different speeds while still transmitting torque to both wheels.

1
Pinion Gear
Receives driveshaft torque
2
Ring Gear
Changes torque direction 90 degrees
3
Spider Gears
Allow speed difference between wheels
4
Axle Shafts
Drive wheels at appropriate speeds

Gear Ratios

The differential gear ratio is determined by the number of teeth on the ring gear divided by the number on the pinion. A higher ratio (like 4.11:1) provides more torque multiplication for heavy loads and hills, while a lower ratio (like 3.42:1) provides better fuel economy at highway speeds.

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Exam Tip

The differential allows wheels to turn at different speeds during turns. This is the core function - do not confuse it with torque multiplication (which is the ring-and-pinion gear ratio).

Key Takeaway

The differential allows wheels to turn at different speeds during turns by using spider gears to split torque while permitting speed differences. The gear ratio determines the balance between torque multiplication and highway efficiency.