Fall Protection & Safety
Fall arrest systems, CDZ zones, hot work permits, fire watch, galvanizing safety, and PPE.
- Describe personal fall arrest system components and requirements
- Explain Controlled Decking Zone (CDZ) regulations and boundaries
- Identify hot work permit requirements and fire watch duties
- Recognize galvanizing and welding safety hazards
Lesson 1
Fall Protection & Personal Fall Arrest
Fall Protection Requirements
Working at heights is the leading cause of death in the ironworking trade. In Canada, fall protection is required at heights of 3 metres (10 feet) or more, or at any height where a fall could result in injury (near open edges, holes, or hazardous conditions).
The three types of fall protection systems are:
- Guardrail systems - passive protection using top rail, mid rail, and toe board
- Safety net systems - catch systems installed below work areas
- Personal Fall Arrest Systems (PFAS) - body harness, lanyard, and anchor point
PFAS Components
A Personal Fall Arrest System consists of:
- Full body harness - distributes arrest forces across the chest, shoulders, and thighs. The dorsal D-ring (back) is the primary attachment point for fall arrest
- Lanyard - connects the harness to the anchor. Shock-absorbing lanyards limit arrest forces to 8 kN (1,800 lb) maximum on the worker's body
- Anchor point - must support 5,000 lb (22.2 kN) per attached worker or be designed by a qualified engineer
- Self-retracting lifeline (SRL) - retractable wire rope or webbing that locks when a fall occurs, limiting free fall to inches
Fall Clearance
Before attaching a PFAS, calculate the total fall clearance distance: lanyard length + deceleration distance + harness stretch + worker height + safety margin. If the clearance distance exceeds the height above the lower level, the PFAS will not prevent contact with the surface below.
Fall protection is required at 3 metres in Canada. The PFAS anchor must support 5,000 lb. Shock-absorbing lanyards limit arrest force to 8 kN (1,800 lb). Always calculate fall clearance distance.